CUSHION FILL MATERIALS
Fill is chosen for loft, recovery, and long-term comfort, not softness alone.
Down & Feather Fill
Natural loft, soft sink-in comfort, and a relaxed cushion profile for premium seating and pillows.
- Blend Range
- Premium 90/10 white duck down and feather blend for a softer, loftier feel; standard 70/30 down and feather blend for balanced softness and support.
- Loft Control
- Fill power should be verified on the down component, then reviewed with fill weight, chamber density, cushion depth, and cover tension.
- Sanitization
- Washed, high-temperature sterilized, de-dusted, deodorized, and cleanliness-controlled; 1000mm turbidity can be specified where batch documentation is available.
- Construction
- Chambered baffle-box or channel construction helps reduce fill migration and clumping. Down-proof ticking reduces feather leakage through the cushion shell.
- Compliance
- CAL TB 117-2020 compliant constructions can be specified. No-added-flame-retardant builds should be confirmed against the final supplier documentation.
Polyester Fiber Fill
Down-free resilience, easier care, and controlled loft for pillows, backs, and value-focused cushion builds.
- Material
- Three-dimensional siliconized hollow polyester fiber with high resilience and improved anti-clumping behavior.
- Specification
- 7D and 15D fiber options, typically 51-64mm staple length, with spiral crimp structure for loft recovery and a fuller hand feel.
- Construction
- Filled by weight into pillow shells, channels, or cushion envelopes to keep distribution more even through daily use.
- Ideal Use
- Throw pillows, lumbar pillows, loose back cushions, and top comfort layers for easy-care or economy seat cushions.
- Care Profile
- Lower maintenance than natural feather fill, with more predictable loft recovery and down-free material positioning.
Note: Final cushion comfort depends on fill ratio, fill weight, foam core, chamber design, cushion depth, cover fabric, and the intended seat feel.
CUSHION FILL STANDARDS
Fill is specified by seat feel, recovery, maintenance, and cushion construction, not by softness alone.
Standard Down Blend
A down-blend comfort crown over a structured foam base for softness without losing seat support.
- Feel
- Soft first contact, controlled sink, stable everyday recovery.
- Best For
- Most sofas, sectionals, and standard residential seat cushions.
Feather & Fiber Blend
Feather softness blended with hollow-fiber resilience for easier recovery and lower maintenance.
- Feel
- Relaxed and plush, with better shape retention than feather-only fills.
- Best For
- Back cushions, throw pillows, lumbar pillows, and family-use loose cushions.
Double Down Blend
A down-blend wrap on both sides of the foam core for a fuller, more reversible cushion feel.
- Feel
- Higher loft, softer edges, and a more enveloping sit.
- Best For
- Premium loose cushions, deep seats, and relaxed luxury upholstery.
Down Alternative
A down-free fiber and foam construction for consistent loft, easier care, and cleaner material positioning.
- Feel
- Light, even, and predictable, with less natural-fill maintenance.
- Best For
- Down-free preferences, easy-care cushions, pillows, and value-focused upholstery.
Note: Final fill method should be matched to seat depth, foam core, cover tension, target softness, maintenance preference, and the intended upholstery use.





